Self-replication process holds promise for production of new materials

ScienceDaily (Oct. 12, 2011) — New York University scientists have developed artificial structures that can self-replicate, a process that has the potential to yield new types of materials. In the natural world, self-replication is ubiquitous in all living entities, but artificial self-replication has been elusive. The new discovery is the first steps toward a general process for self-replication of a wide variety of arbitrarily designed seeds. The seeds are made from DNA tile motifs that serve as letters arranged to spell out a particular word. The replication process preserves the letter sequence and the shape of the seed and hence the information required to produce further generations.

The work, conducted by researchers in NYU's Departments of Chemistry and Physics and its Center for Soft Matter Research, appears in the latest issue of the journal Nature.

This process holds much promise for the creation of new materials. DNA is a robust functional entity that can organize itself and other molecules into complex structures. More recently DNA has been used to organize inorganic matter, such as metallic particles, as well. The re-creation by the NYU scientists of this type of assembly in a laboratory raises the prospect for the eventual development of self-replicating materials that possess a wide range of patterns and that can perform a variety of functions. The breakthrough the NYU researchers have achieved is the replication of a system that contains complex information. Thus, the replication of this material, like that of DNA in the cell, is not limited to repeating patterns.

To demonstrate this self-replication process, the NYU scientists created artificial DNA tile motifs -- short, nanometer-scale arrangements of DNA. Each tile serves as a letter -- A or B -- that recognizes and binds to complementary letters A' or B'. In the natural world, the DNA replication process involves complementary matches between bases -- adenine (A) pairs with thymine (T) and guanine (G) pairs with cytosine (C) -- to form its familiar double helix. By contrast, the NYU researchers developed an artificial tile or motif, called BTX (bent triple helix molecules containing three DNA double helices), with each BTX molecule composed of 10 DNA strands. Unlike DNA, the BTX code is not limited to four letters -- in principle, it can contain quadrillions of different letters and tiles that pair using the complementarity of four DNA single strands, or "sticky ends," on each tile, to form a six-helix bundle.

In order to achieve self-replication of the BTX tile arrays, a seed word is needed to catalyze multiple generations of identical arrays. BTX's seed consists of a sequence of seven tiles -- a seven-letter word. To bring about the self-replication process, the seed is placed in a chemical solution, where it assembles complementary tiles to form a "daughter BTX array" -- a complementary word. The daughter array is then separated from the seed by heating the solution to ~ 40 oC. The process is then repeated. The daughter array binds with its complementary tiles to form a "granddaughter array," thus achieving self-replication of the material and of the information in the seed -- and hence reproducing the sequence within the original seed word. Significantly, this process is distinct from the replication processes that occur within the cell, because no biological components, particularly enzymes, are used in its execution -- even the DNA is synthetic.

"This is the first step in the process of creating artificial self-replicating materials of an arbitrary composition," said Paul Chaikin, a professor in NYU's Department of Physics and one of the study's co-authors. "The next challenge is to create a process in which self-replication occurs not only for a few generations, but long enough to show exponential growth."

"While our replication method requires multiple chemical and thermal processing cycles, we have demonstrated that it is possible to replicate not just molecules like cellular DNA or RNA, but discrete structures that could in principle assume many different shapes, have many different functional features, and be associated with many different types of chemical species," added Nadrian Seeman, a professor in NYU's Department of Chemistry and a co-author of the study.

The research was supported by grants from the W.M. Keck Foundation, the MRSEC Program of the National Science Foundation, the National Institute of General Medical Sciences, the Army Research Office, NASA, and the Office of Naval Research.

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The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by New York University.

Journal Reference:

Tong Wang, Ruojie Sha, Rémi Dreyfus, Mirjam E. Leunissen, Corinna Maass, David J. Pine, Paul M. Chaikin, Nadrian C. Seeman. Self-replication of information-bearing nanoscale patterns. Nature, 2011; 478 (7368): 225 DOI: 10.1038/nature10500

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Self-replication process holds promise for production of new materials

ScienceDaily (Oct. 12, 2011) — New York University scientists have developed artificial structures that can self-replicate, a process that has the potential to yield new types of materials. In the natural world, self-replication is ubiquitous in all living entities, but artificial self-replication has been elusive. The new discovery is the first steps toward a general process for self-replication of a wide variety of arbitrarily designed seeds. The seeds are made from DNA tile motifs that serve as letters arranged to spell out a particular word. The replication process preserves the letter sequence and the shape of the seed and hence the information required to produce further generations.

The work, conducted by researchers in NYU's Departments of Chemistry and Physics and its Center for Soft Matter Research, appears in the latest issue of the journal Nature.

This process holds much promise for the creation of new materials. DNA is a robust functional entity that can organize itself and other molecules into complex structures. More recently DNA has been used to organize inorganic matter, such as metallic particles, as well. The re-creation by the NYU scientists of this type of assembly in a laboratory raises the prospect for the eventual development of self-replicating materials that possess a wide range of patterns and that can perform a variety of functions. The breakthrough the NYU researchers have achieved is the replication of a system that contains complex information. Thus, the replication of this material, like that of DNA in the cell, is not limited to repeating patterns.

To demonstrate this self-replication process, the NYU scientists created artificial DNA tile motifs -- short, nanometer-scale arrangements of DNA. Each tile serves as a letter -- A or B -- that recognizes and binds to complementary letters A' or B'. In the natural world, the DNA replication process involves complementary matches between bases -- adenine (A) pairs with thymine (T) and guanine (G) pairs with cytosine (C) -- to form its familiar double helix. By contrast, the NYU researchers developed an artificial tile or motif, called BTX (bent triple helix molecules containing three DNA double helices), with each BTX molecule composed of 10 DNA strands. Unlike DNA, the BTX code is not limited to four letters -- in principle, it can contain quadrillions of different letters and tiles that pair using the complementarity of four DNA single strands, or "sticky ends," on each tile, to form a six-helix bundle.

In order to achieve self-replication of the BTX tile arrays, a seed word is needed to catalyze multiple generations of identical arrays. BTX's seed consists of a sequence of seven tiles -- a seven-letter word. To bring about the self-replication process, the seed is placed in a chemical solution, where it assembles complementary tiles to form a "daughter BTX array" -- a complementary word. The daughter array is then separated from the seed by heating the solution to ~ 40 oC. The process is then repeated. The daughter array binds with its complementary tiles to form a "granddaughter array," thus achieving self-replication of the material and of the information in the seed -- and hence reproducing the sequence within the original seed word. Significantly, this process is distinct from the replication processes that occur within the cell, because no biological components, particularly enzymes, are used in its execution -- even the DNA is synthetic.

"This is the first step in the process of creating artificial self-replicating materials of an arbitrary composition," said Paul Chaikin, a professor in NYU's Department of Physics and one of the study's co-authors. "The next challenge is to create a process in which self-replication occurs not only for a few generations, but long enough to show exponential growth."

"While our replication method requires multiple chemical and thermal processing cycles, we have demonstrated that it is possible to replicate not just molecules like cellular DNA or RNA, but discrete structures that could in principle assume many different shapes, have many different functional features, and be associated with many different types of chemical species," added Nadrian Seeman, a professor in NYU's Department of Chemistry and a co-author of the study.

The research was supported by grants from the W.M. Keck Foundation, the MRSEC Program of the National Science Foundation, the National Institute of General Medical Sciences, the Army Research Office, NASA, and the Office of Naval Research.

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The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by New York University.

Journal Reference:

Tong Wang, Ruojie Sha, Rémi Dreyfus, Mirjam E. Leunissen, Corinna Maass, David J. Pine, Paul M. Chaikin, Nadrian C. Seeman. Self-replication of information-bearing nanoscale patterns. Nature, 2011; 478 (7368): 225 DOI: 10.1038/nature10500

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

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New nanostructure-based process will streamline production of magnetic materials

ScienceDaily (Sep. 27, 2011) — Scientists at the University of Massachusetts Amherst report that for the first time they have designed a much simpler method of preparing ordered magnetic materials than ever before, by coupling magnetic properties to nanostructure formation at low temperatures.

The innovative process allows them to create room-temperature ferromagnetic materials that are stable for long periods more effectively and with fewer steps than more complicated existing methods. The approach is outlined by UMass Amherst polymer scientist Gregory Tew and colleagues in the Sept. 27 issue of Nature Communications.

Tew explains that his group's signature improvement is a one-step method to generate ordered magnetic materials based on cobalt nanostructures by encoding a block copolymer with the appropriate chemical information to self-organize into nanoscopic domains. Block copolymers are made up of two or more single-polymer subunits linked by covalent chemical bonds.

The new process delivers magnetic properties to materials upon heating the sample once to a relatively low temperature, about 390 degrees (200 degrees Celsius), which transforms them into room-temperature, fully magnetic materials. Most previous processes required either much higher temperatures or more process steps to achieve the same result, which increases costs, Tew says.

He adds, "The small cobalt particles should not be magnetic at room temperature because they are too small. However, the block copolymer's nanostructure confines them locally which apparently induces stronger magnetic interactions among the particles, yielding room-temperature ferromagnetic materials that have many practical applications."

"Until now, it has not been possible to produce ordered, magnetic materials via block copolymers in a simple process," Tew says. "Current methods require multiple steps just to generate the ordered magnetic materials. They also have limited effectiveness because they may not retain the fidelity of the ordered block copolymer, they can't confine the magnetic materials to one domain of the block copolymer, or they just don't produce strongly magnetic materials. Our process answers all these limitations."

Magnetic materials are used in everything from memory storage devices in our phones and computers to the data strips on debit and credit cards. Tew and colleagues have discovered a way to build block copolymers with the necessary chemical information to self-organize into nanoscopic structures one millionth of a millimeter thin, or about 50,000 times thinner than the average human hair.

Earlier studies have demonstrated that block copolymers can be organized over relatively large areas. What makes the UMass Amherst research group's results so intriguing, Tew says, is the possible coupling of long-range organization with improved magnetic properties. This could translate into lower-cost development of new memory media, giant magneto-resistive devices and futuristic spintronic devices that might include "instant on" computers or computers that require much less power, he points out.

He adds, "Although work remains to be done before new data storage applications are enabled, for example making the magnets harder, our process is highly tunable and therefore amendable to incorporating different types of metal precursors. This result should be interesting to every scientist in nanotechnology because it shows conclusively that nano-confinement leds to completely new properties, in this case room temperature magnetic materials."

"Our work highlights the importance of learning how to control a material's nanostructure. We show that the nanostructure is directly related to an important and practical outcome, that is, the ability to generate room-temperature magnets."

"Our work highlights the importance of learning how to control a material's nanostructure. We show that the nanostructure is directly related to an important and practical outcome, that is, the ability to generate room temperature magnets." As part of this study, the UMass Amherst team also demonstrated that using a block copolymer or nanoscopic material results in a material that is magnetic at room temperature. By contrast, using a homopolymer, or unstructured material, leads only to far less useful non- or partial-magnetic materials.

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The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by University of Massachusetts at Amherst.

Journal Reference:

Zoha M. AL-Badri, Raghavendra R. Maddikeri, Yongping Zha, Hitesh D. Thaker, Priyanka Dobriyal, Raja Shunmugam, Thomas P. Russell, Gregory N. Tew. Room temperature magnetic materials from nanostructured diblock copolymers. Nature Communications, 2011; 2: 482 DOI: 10.1038/ncomms1485

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

View the original article here

New nanostructure-based process will streamline production of magnetic materials

ScienceDaily (Sep. 27, 2011) — Scientists at the University of Massachusetts Amherst report that for the first time they have designed a much simpler method of preparing ordered magnetic materials than ever before, by coupling magnetic properties to nanostructure formation at low temperatures.

The innovative process allows them to create room-temperature ferromagnetic materials that are stable for long periods more effectively and with fewer steps than more complicated existing methods. The approach is outlined by UMass Amherst polymer scientist Gregory Tew and colleagues in the Sept. 27 issue of Nature Communications.

Tew explains that his group's signature improvement is a one-step method to generate ordered magnetic materials based on cobalt nanostructures by encoding a block copolymer with the appropriate chemical information to self-organize into nanoscopic domains. Block copolymers are made up of two or more single-polymer subunits linked by covalent chemical bonds.

The new process delivers magnetic properties to materials upon heating the sample once to a relatively low temperature, about 390 degrees (200 degrees Celsius), which transforms them into room-temperature, fully magnetic materials. Most previous processes required either much higher temperatures or more process steps to achieve the same result, which increases costs, Tew says.

He adds, "The small cobalt particles should not be magnetic at room temperature because they are too small. However, the block copolymer's nanostructure confines them locally which apparently induces stronger magnetic interactions among the particles, yielding room-temperature ferromagnetic materials that have many practical applications."

"Until now, it has not been possible to produce ordered, magnetic materials via block copolymers in a simple process," Tew says. "Current methods require multiple steps just to generate the ordered magnetic materials. They also have limited effectiveness because they may not retain the fidelity of the ordered block copolymer, they can't confine the magnetic materials to one domain of the block copolymer, or they just don't produce strongly magnetic materials. Our process answers all these limitations."

Magnetic materials are used in everything from memory storage devices in our phones and computers to the data strips on debit and credit cards. Tew and colleagues have discovered a way to build block copolymers with the necessary chemical information to self-organize into nanoscopic structures one millionth of a millimeter thin, or about 50,000 times thinner than the average human hair.

Earlier studies have demonstrated that block copolymers can be organized over relatively large areas. What makes the UMass Amherst research group's results so intriguing, Tew says, is the possible coupling of long-range organization with improved magnetic properties. This could translate into lower-cost development of new memory media, giant magneto-resistive devices and futuristic spintronic devices that might include "instant on" computers or computers that require much less power, he points out.

He adds, "Although work remains to be done before new data storage applications are enabled, for example making the magnets harder, our process is highly tunable and therefore amendable to incorporating different types of metal precursors. This result should be interesting to every scientist in nanotechnology because it shows conclusively that nano-confinement leds to completely new properties, in this case room temperature magnetic materials."

"Our work highlights the importance of learning how to control a material's nanostructure. We show that the nanostructure is directly related to an important and practical outcome, that is, the ability to generate room-temperature magnets."

"Our work highlights the importance of learning how to control a material's nanostructure. We show that the nanostructure is directly related to an important and practical outcome, that is, the ability to generate room temperature magnets." As part of this study, the UMass Amherst team also demonstrated that using a block copolymer or nanoscopic material results in a material that is magnetic at room temperature. By contrast, using a homopolymer, or unstructured material, leads only to far less useful non- or partial-magnetic materials.

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Story Source:

The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by University of Massachusetts at Amherst.

Journal Reference:

Zoha M. AL-Badri, Raghavendra R. Maddikeri, Yongping Zha, Hitesh D. Thaker, Priyanka Dobriyal, Raja Shunmugam, Thomas P. Russell, Gregory N. Tew. Room temperature magnetic materials from nanostructured diblock copolymers. Nature Communications, 2011; 2: 482 DOI: 10.1038/ncomms1485

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

View the original article here

Teaching algae to make fuel: New process could lead to production of hydrogen using bioengineered microorganisms

ScienceDaily (May 24, 2011) — Many kinds of algae and cyanobacteria, common water-dwelling microorganisms, are capable of using energy from sunlight to split water molecules and release hydrogen, which holds promise as a clean and carbon-free fuel for the future. One reason this approach hasn't yet been harnessed for fuel production is that under ordinary circumstances, hydrogen production takes a back seat to the production of compounds that the organisms use to support their own growth.

But Shuguang Zhang, associate director of MIT's Center for Biomedical Engineering, and postdocs Iftach Yacoby and Sergii Pochekailov, together with colleagues at Tel Aviv University in Israel and the National Renewable Energy Laboratory in Colorado, have found a way to use bioengineered proteins to flip this preference, allowing more hydrogen to be produced.

"The algae are really not interested in producing hydrogen, they want to produce sugar," Yacoby says -- the sugar is what they need for their own survival, and the hydrogen is just a byproduct. But a multitasking enzyme, introduced into the liquid where the algae are at work, both suppresses the sugar production and redirects the organisms' energies into hydrogen production. The work is described in a paper being published online this week in the Proceedings of the National Academy of Sciences, and was supported in part by a European Molecular Biology Organization postdoctoral fellowship, the Yang Trust Fund and the U.S. Department of Energy's National Renewable Energy Laboratory.

Adding the bioengineered enzyme increases the rate of algal hydrogen production by about 400 percent, Yacoby says. The sugar production is suppressed but not eliminated, he explains, because "if it went to zero, it would kill the organism."

The research demonstrates for the first time how the two processes carried out by algae compete with each other; it also shows how that competition could be modified to favor hydrogen production in a laboratory environment. Zhang and Yacoby plan to continue developing the system to increase its efficiency of hydrogen production.

"It's one step closer to an industrial process," Zhang says. "First, you have to understand the science" -- which has been achieved through this experimental work. Now, developing it further -- through refinements to produce a viable commercial system for hydrogen-fuel manufacturing -- is "a matter of time and money," Zhang says.

Ultimately, such a system could be used to produce hydrogen on a large scale using water and sunlight. The hydrogen could be used directly to generate electricity in a fuel cell or to power a vehicle, or could be combined with carbon dioxide to make methane or other fuels in a renewable, carbon-neutral way, the researchers say.

In the long run, "the only viable way to produce renewable energy is to use the sun, [either] to make electricity or in a biochemical reaction to produce hydrogen," Yacoby says. "I believe there is no one solution," he adds, but rather many different approaches depending on the location and the end uses.

This particular approach, he says, is simple enough that it has promise "not just in industrialized countries, but in developing countries as well" as a source of inexpensive fuel. The algae needed for the process exist everywhere on Earth, and there are no toxic materials involved in any part of the process, he says.

"The beauty is in its simplicity," he says.

Story Source:

The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by Massachusetts Institute of Technology. The original article was written by David L. Chandler.

Journal Reference:

I. Yacoby, S. Pochekailov, H. Toporik, M. L. Ghirardi, P. W. King, S. Zhang. Photosynthetic electron partitioning between [FeFe]-hydrogenase and ferredoxin:NADP -oxidoreductase (FNR) enzymes in vitro. Proceedings of the National Academy of Sciences, 2011; DOI: 10.1073/pnas.1103659108

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

View the original article here

Teaching algae to make fuel: New process could lead to production of hydrogen using bioengineered microorganisms

ScienceDaily (May 24, 2011) — Many kinds of algae and cyanobacteria, common water-dwelling microorganisms, are capable of using energy from sunlight to split water molecules and release hydrogen, which holds promise as a clean and carbon-free fuel for the future. One reason this approach hasn't yet been harnessed for fuel production is that under ordinary circumstances, hydrogen production takes a back seat to the production of compounds that the organisms use to support their own growth.

But Shuguang Zhang, associate director of MIT's Center for Biomedical Engineering, and postdocs Iftach Yacoby and Sergii Pochekailov, together with colleagues at Tel Aviv University in Israel and the National Renewable Energy Laboratory in Colorado, have found a way to use bioengineered proteins to flip this preference, allowing more hydrogen to be produced.

"The algae are really not interested in producing hydrogen, they want to produce sugar," Yacoby says -- the sugar is what they need for their own survival, and the hydrogen is just a byproduct. But a multitasking enzyme, introduced into the liquid where the algae are at work, both suppresses the sugar production and redirects the organisms' energies into hydrogen production. The work is described in a paper being published online this week in the Proceedings of the National Academy of Sciences, and was supported in part by a European Molecular Biology Organization postdoctoral fellowship, the Yang Trust Fund and the U.S. Department of Energy's National Renewable Energy Laboratory.

Adding the bioengineered enzyme increases the rate of algal hydrogen production by about 400 percent, Yacoby says. The sugar production is suppressed but not eliminated, he explains, because "if it went to zero, it would kill the organism."

The research demonstrates for the first time how the two processes carried out by algae compete with each other; it also shows how that competition could be modified to favor hydrogen production in a laboratory environment. Zhang and Yacoby plan to continue developing the system to increase its efficiency of hydrogen production.

"It's one step closer to an industrial process," Zhang says. "First, you have to understand the science" -- which has been achieved through this experimental work. Now, developing it further -- through refinements to produce a viable commercial system for hydrogen-fuel manufacturing -- is "a matter of time and money," Zhang says.

Ultimately, such a system could be used to produce hydrogen on a large scale using water and sunlight. The hydrogen could be used directly to generate electricity in a fuel cell or to power a vehicle, or could be combined with carbon dioxide to make methane or other fuels in a renewable, carbon-neutral way, the researchers say.

In the long run, "the only viable way to produce renewable energy is to use the sun, [either] to make electricity or in a biochemical reaction to produce hydrogen," Yacoby says. "I believe there is no one solution," he adds, but rather many different approaches depending on the location and the end uses.

This particular approach, he says, is simple enough that it has promise "not just in industrialized countries, but in developing countries as well" as a source of inexpensive fuel. The algae needed for the process exist everywhere on Earth, and there are no toxic materials involved in any part of the process, he says.

"The beauty is in its simplicity," he says.

Story Source:

The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by Massachusetts Institute of Technology. The original article was written by David L. Chandler.

Journal Reference:

I. Yacoby, S. Pochekailov, H. Toporik, M. L. Ghirardi, P. W. King, S. Zhang. Photosynthetic electron partitioning between [FeFe]-hydrogenase and ferredoxin:NADP -oxidoreductase (FNR) enzymes in vitro. Proceedings of the National Academy of Sciences, 2011; DOI: 10.1073/pnas.1103659108

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

View the original article here

Strong, tough and now cheap: New way to process metallic glass developed

ScienceDaily (May 13, 2011) — Stronger than steel or titanium -- and just as tough -- metallic glass is an ideal material for everything from cell-phone cases to aircraft parts. Now, researchers at the California Institute of Technology (Caltech) have developed a new technique that allows them to make metallic-glass parts utilizing the same inexpensive processes used to produce plastic parts. With this new method, they can heat a piece of metallic glass at a rate of a million degrees per second and then mold it into any shape in just a few milliseconds.

"We've redefined how you process metals," says William Johnson, the Ruben F. and Donna Mettler Professor of Engineering and Applied Science. "This is a paradigm shift in metallurgy." Johnson leads a team of researchers who are publishing their findings in the May 13 issue of the journal Science.

"We've taken the economics of plastic manufacturing and applied it to a metal with superior engineering properties," he says. "We end up with inexpensive, high-performance, precision net-shape parts made in the same way plastic parts are made -- but made of a metal that's 20 times stronger and stiffer than plastic." A net-shape part is a part that has acquired its final shape.

Metallic glasses, which were first discovered at Caltech in 1960 and later produced in bulk form by Johnson's group in the early 1990s, are not transparent like window glass. Rather, they are metals with the disordered atomic structure of glass. While common glasses are generally strong, hard, and resistant to permanent deformation, they tend to easily crack or shatter. Metals tend to be tough materials that resist cracking and brittle fracture -- but they have limited strength. Metallic glasses, Johnson says, have an exceptional combination of both the strength associated with glass and the toughness of metals.

To make useful parts from a metallic glass, you need to heat the material until it reaches its glass-transition phase, at about 500-600 degrees C. The material softens and becomes a thick liquid that can be molded and shaped. In this liquid state, the atoms tend to spontaneously arrange themselves to form crystals. Solid glass is formed when the molten material refreezes into place before its atoms have had enough time to form crystals. By avoiding crystallization, the material keeps its amorphous structure, which is what makes it strong.

Common window glass and certain plastics take from minutes to hours -- or longer -- to crystallize in this molten state, providing ample time for them to be molded, shaped, cooled, and solidified. Metallic glasses, however, crystallize almost immediately once they are heated to the thick-liquid state. Avoiding this rapid crystallization is the main challenge in making metallic-glass parts.

Previously, metallic-glass parts were produced by heating the metal alloy above the melting point of the crystalline phase -- typically over 1,000 degrees C. Then, the molten metal is cast into a steel mold, where it cools before crystallizing. But problems arise because the steel molds are usually designed to withstand temperatures of only around 600 degrees C. As a result, the molds have to be frequently replaced, making the process rather expensive. Furthermore, at 1,000 degrees C, the liquid is so fluid that it tends to splash and break up, creating parts with flow defects.

If the solid metallic glass is heated to about 500-600 degrees C, it reaches the same fluidity that liquid plastic needs to have when it's processed. But it takes time for heat to spread through a metallic glass, and by the time the material reaches the proper temperature throughout, it has already crystallized.

So the researchers tried a new strategy: to heat and process the metallic glass extremely quickly. Johnson's team discovered that, if they were fast enough, they could heat the metallic glass to a liquid state that's fluid enough to be injected into a mold and allowed to freeze -- all before it could crystallize.

To heat the material uniformly and rapidly, they used a technique called ohmic heating. The researchers fired a short and intense pulse of electrical current to deliver an energy surpassing 1,000 joules in about 1 millisecond -- about one megawatt of power -- to heat a small rod of the metallic glass.

The current pulse heats the entire rod -- which was 4 millimeters in diameter and 2 centimeters long -- at a rate of a million degrees per second. "We uniformly heat the glass at least a thousand times faster than anyone has before," Johnson says. Taking only about half a millisecond to reach the right temperature, the now-softened glass could be injected into a mold and cooled -- all in milliseconds. To demonstrate the new method, the researchers heated a metallic-glass rod to about 550 degrees C and then shaped it into a toroid in less than 40 milliseconds. Despite being formed in open air, the molded toroid is free of flow defects and oxidation.

In addition, this process allows researchers to study these materials in their molten states, which was never before possible. For example, by heating the material before it can crystallize, researchers can examine the crystallization process itself on millisecond time scales. The new technique, called rapid discharge forming, has been patented and is being developed for commercialization, Johnson says. In 2010, he and his colleagues started a company, Glassimetal Technology, to commercialize novel metallic-glass alloys using this kind of plastic-forming technology.

The other authors on the Science paper, "Beating crystallization in glass-forming metals by millisecond heating and processing," are Caltech's Georg Kaltenboeck, Marios D. Demetriou, Joseph P. Schramm, Xiao Liu, Konrad Samwer (a visiting associate from the University of Gottingen, Germany), C. Paul Kim, and Douglas C. Hofmann. This research benefited from support by the II-VI Foundation.

Story Source:

The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by California Institute of Technology. The original article was written by Marcus Woo.

Journal Reference:

W. L. Johnson, G. Kaltenboeck, M. D. Demetriou, J. P. Schramm, X. Liu, K. Samwer, C. P. Kim, D. C. Hofmann. Beating Crystallization in Glass-Forming Metals by Millisecond Heating and Processing. Science, 2011; 332 (6031): 828 DOI: 10.1126/science.1201362

Note: If no author is given, the source is cited instead.

Disclaimer: Views expressed in this article do not necessarily reflect those of ScienceDaily or its staff.

View the original article here

Development in fog harvesting process may make water available to the world’s poor

ScienceDaily (Apr. 25, 2011) — In the arid Namib Desert on the west coast of Africa, one type of beetle has found a distinctive way of surviving. When the morning fog rolls in, the Stenocara gracilipes species, also known as the Namib Beetle, collects water droplets on its bumpy back, then lets the moisture roll down into its mouth, allowing it to drink in an area devoid of flowing water.

What nature has developed, Shreerang Chhatre wants to refine, to help the world's poor. Chhatre is an engineer and aspiring entrepreneur at MIT who works on fog harvesting, the deployment of devices that, like the beetle, attract water droplets and corral the runoff. This way, poor villagers could collect clean water near their homes, instead of spending hours carrying water from distant wells or streams. In pursuing the technical and financial sides of his project, Chhatre is simultaneously a doctoral candidate in chemical engineering at MIT; an MBA student at the MIT Sloan School of Management; and a fellow at MIT's Legatum Center for Development and Entrepreneurship.

Access to water is a pressing global issue: the World Health Organization and UNICEF estimate that nearly 900 million people worldwide live without safe drinking water. The burden of finding and transporting that water falls heavily on women and children. "As a middle-class person, I think it's terrible that the poor have to spend hours a day walking just to obtain a basic necessity," Chhatre says.

A fog-harvesting device consists of a fence-like mesh panel, which attracts droplets, connected to receptacles into which water drips. Chhatre has co-authored published papers on the materials used in these devices, and believes he has improved their efficacy. "The technical component of my research is done," Chhatre says. He is pursuing his work at MIT Sloan and the Legatum Center in order to develop a workable business plan for implementing fog-harvesting devices.

Interest in fog harvesting dates to the 1990s, and increased when new research on Stenocara gracilipes made a splash in 2001. A few technologists saw potential in the concept for people. One Canadian charitable organization, FogQuest, has tested projects in Chile and Guatemala.

Chhatre's training as a chemical engineer has focused on the wettability of materials, their tendency to either absorb or repel liquids (think of a duck's feathers, which repel water). A number of MIT faculty have made advances in this area, including Robert Cohen of the Department of Chemical Engineering; Gareth McKinley of the Department of Mechanical Engineering; and Michael Rubner of the Department of Materials Science and Engineering. Chhatre, who also received his master's degree in chemical engineering from MIT in 2009, is co-author, with Cohen and McKinley among other researchers, of three published papers on the kinds of fabrics and coatings that affect wettability.

One basic principle of a good fog-harvesting device is that it must have a combination of surfaces that attract and repel water. For instance, the shell of Stenocara gracilipes has bumps that attract water and troughs that repel it; this way, drops collects on the bumps, then run off through the troughs without being absorbed, so that the water reaches the beetle's mouth.

To build fog-harvesting devices that work on a human scale, Chhatre says, "The idea is to use the design principles we developed and extend them to this problem."

To build larger fog harvesters, researchers generally use mesh, rather than a solid surface like a beetle's shell, because a completely impermeable object creates wind currents that will drag water droplets away from it. In this sense, the beetle's physiology is an inspiration for human fog harvesting, not a template. "We tried to replicate what the beetle has, but found this kind of open permeable surface is better," Chhatre says. "The beetle only needs to drink a few micro-liters of water. We want to capture as large a quantity as possible."

In some field tests, fog harvesters have captured one liter of water (roughly a quart) per one square meter of mesh, per day. Chhatre and his colleagues are conducting laboratory tests to improve the water collection ability of existing meshes.

FogQuest workers say there is more to fog harvesting than technology, however. "You have to get the local community to participate from the beginning," says Melissa Rosato, who served as project manager for a FogQuest program that has installed 36 mesh nets in the mountaintop village of Tojquia, Guatemala, and supplies water for 150 people. "They're the ones who are going to be managing and maintaining the equipment." Because women usually collect water for households, Rosato adds, "If women are not involved, chances of a long-term sustainable project are slim."

Whatever Chhatre's success in the laboratory, he agrees it will not be easy to turn fog-harvesting technology into a viable enterprise. "My consumer has little monetary power," he notes. As part of his Legatum fellowship and Sloan studies, Chhatre is analyzing which groups might use his potential product. Chhatre believes the technology could also work on the rural west coast of India, north of Mumbai, where he grew up.

Another possibility is that environmentally aware communities, schools or businesses in developed countries might try fog harvesting to reduce the amount of energy needed to obtain water. "As the number of people and businesses in the world increases and rainfall stays the same, more people will be looking for alternatives," says Robert Schemenauer, the executive director of FogQuest.

Indeed, the importance of water-supply issues globally is one reason Chhatre was selected for his Legatum fellowship.

"We welcomed Shreerang as a Legatum fellow because it is an important problem to solve," notes Iqbal Z. Quadir, director of the Legatum Center. "About one-third of the planet's water that is not saline happens to be in the air. Collecting water from thin air solves several problems, including transportation. If people do not spend time fetching water, they can be productively employed in other things which gives rise to an ability to pay. Thus, if this technology is sufficiently advanced and a meaningful amount of water can be captured, it could be commercially viable some day."

Quadir also feels that if Chhatre manages to sell a sufficient number of collection devices in the developed world, it could contribute to a reduction in price, making it more viable in poor countries. "The aviation industry in its infancy struggled with balloons, but eventually became a viable global industry," Quadir adds. "Shreerang's project addresses multiple problems at the same time and, after all, the water that fills our rivers and lakes comes from air."

That said, fog harvesting remains in its infancy, technologically and commercially, as Chhatre readily recognizes. "This is still a very open problem," he says. "It's a work in progress."

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The above story is reprinted (with editorial adaptations by ScienceDaily staff) from materials provided by Massachusetts Institute of Technology. The original article was written by Peter Dizikes.

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